TURBO BLOWER
Air suspension centrifugal blower is a single-stage centrifugal blower without gearbox, speed increaser and coupling. It is directly driven by high-speed permanent magnet motor (PMSM), and the motor speed is regulated by frequency converter (VFD). The blower impeller is directly combined with the motor, and the rotating shaft is suspended on the active air bearing. Because there is no physical contact and no lubricating oil system.It has the characteristics of high efficiency, energy saving, low noise, reliable operation and long-term maintenance free.
DIVERSE Key Application Areas
WATER
Sewage / Wastewater Treatment Plant
Aeration blowers associated with the biological treatment of effluent within municipal sewage treatment plants
Downstream Control
Bioactive Response System (BARS) is a Fully-automated, highly efficient control system that optimizes the operation of aeration turbo blowers
MINING
Iron Production
Blast furnace air blowers for reaction (hot blast) and combustion air applications
Metal Refining
Aeration, oxidation and combustion air blowers for biological and conversion processes
Metal Smelting
Oxidation air blowers for smelting processes
INDUSTRIAL
Carbon Black
Blowers providing combustion air for the associated furnaces
Effluent Treatment
Aeration blowers associated with the biological treatment of effluent within industrial plants
Fermentation
Air blowers associated with biochemical fermentation within pharmaceutical and yeast production markets
Mechanical Vapor Recompression
Air blowers used to recompress vapor generated during an evaporation process so that it can be used as the heating medium for the same evaporation process
POWER
Circulating Fluidized Bed Combustion
Blowers providing fluidizing air within the loop seal system on a circulating fluidized bed
Flue Gas Desulphurization
Oxidation air blowers associated with the cleaning of flue gases produced within power and heavy industrial plants
PETROCHEMICAL / REFINING
Fertilizer Production
Blowers / Compressors providing atomizing air for fertilized bed
Sulphur Recovery Units
Blowers/compressors providing reaction air for the catalytic recovery of Sulphur within refineries and gas processing facilities
UNBELIEVABLE Reduce your energy costs and Save your precious $$$
Low Vibration Under 1.0 mm/s
Low Noise Under 80dB ± 3dB
Only air filter changes required
OVERWHELMING Core of Excellence
1. Inlet of Motor Cooling Air
2. Permanent Magnet Motor
3. Air Foil Bearing
4. Impeller
5. Parameter Sensing System
The above image illustrates cooling path in a single impeller core. The cutaway image below shows the assembled components of a dual impeller core
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MOTOR COOLING SYSTEM
PATENT # : 10-1580877 / 10-1607492
TyphoonCompressor's motor cooling system has a patented two-stage cooling structure that can lower the motor temperature more than 10 degrees compared to other brands. The air cools stator, bearing, winding and rotor. The heated air is exhaused outside of the enclosure.
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HIGH EFFICIENT
PERMANENT MAGNET MOTOR
TyphoonCompressor PM motor is a high efficient (95%), self-designed and manufactured product, which can perform at ultra-high speed ranging from 20,000 to 150,000 RPM.
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HIGH PERFORMANCE IMPELLER
TyphoonCompressor’s impeller is an in-house designed and manufactured product. It guarantees high-efficiency with same quality all the times. It is made of high strength aluminum alloy (AL7075-T651) that is precisely processed up to 0.001mm thickness.
Our impeller with. hard anodizing on the surface has an excellent corrosion and chemical resistance, so it has an excellent performance in hostile environments. Turbowin also provide stainless steel and titanium impellers.
The image on the left shows air foil bearing’s physical condition after 100,000 times of on/off tests.
4
AIR FOIL BEARING
PATENT # : 10-1632356 / 30-0858674
The frictionless characteristic of our oil-less air foil bearing makes it extremely durable. Our bearing has passed On/Off testing of over 100,000 cycles.
5
ON-MACHINE REAL TIME PARAMETER MEASUREMENT
PATENT # : C-2016-006451
The control system, which measures pressure, temperature, and flow rate in real time, controls the VFD and BOV quickly and precisely. Our bell-mouth flow meter can measure the flow within ± 0.5% tolerance (JIS B 8340).
OUTSTANDING Simplified Structure
1. Water resistant enclosure PATENT # : 10-1616274
Patented water resistant enclosure for outdoor applications, a simple overhead canopy and covers on inlet louvers are often all that is required.
2. BOV(Blow Off Valve) PATENT # : 10-1651589
The BOV protects the core from surge during operation and in emergency circumstances. Our patented BOV has a unique design that is operated by internally generated differential pressure without supply of external compressed air.
3. Rotor Locking Device PATENT # : 10-1791977
All TyphoonCompressor machines are shipped with our patented rotor locking device. This is to minimize any damage during transportation and installation period.
4. Control Panel
The Control Panel can utilize either a PLC or MICOM controller, based on the customers preference. For the PLC option, we can offer any of Allen-Bradley, SIEMENS, RS-AUTO or LG. The control panel can be connected remotely to plant SCADA via Ethernet, RS485 or RS422.
5. User Interface Panel
All TyphoonCompressor control systems use either a 7 or 10 inch touch screen so that users can easily and precisely control operational targeting values and control parameters . Four operation switches (RUN, LOAD, STOP, EMERGENCY) allow proper operation during normal and emergency conditions.
6. VFD Cooling System
TyphoonCompressor blowers use UL/CE certified VFD from well known industry suppliers to run the high-speed motor. VFD Cooling Air can be either passed from the electrical compartment into the core compartment (Type A), or it can be ducted to the outside of the enclosure (Type B). The image to the right depicts the Type A cooling system.
7. Suction / Process Air Filtering System
Intake air passes through a non-woven free-filter and a pleated main air filter (combined minimum efficiency 85%) to effectively remove potentially harmful contaminants. The filter can be replaced easily even during operation.
TROUBLE-FREE & SAFE No Matter How Complex
TWO YEARS GUARANTEE
EXTREMELY LOW VIBRATION (BELOW 1.0 MM/S)
LOW NOISE (UNDER 80dB +/- 3dB)
100% OIL-FREE (ECO-FRIENDLY)
PLC CONTROL AND SCADA INTERFACE (INTEGRATED CONTROL FOR REMOTE MONITORING AND OPERATION)
HIGH SPEED VFD (VARIABLE SPEED DRIVER) CONTROL
EASY OPERATION AND MAINTENANCE
RELIABLE GLOBAL REFERENCE WITH STRONG CUSTOMER SATISFACTION
More than 2 Billion People in 70 Countries benefit from our machine
WIDE Product Range
1. XLCB SERIES Single Impeller Series
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Featured Model
XLCB100-080
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Flow
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6.5 ~ 400 m3/min ...................................
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XLCB single impeller series are small, efficient and durable turbo blowers. These blowers can be used for air supply in water and wastewater treatment plants, dry powder transfer in chemical or cement plants, air knife and numerous other industrial applications. These single impeller machines are the best solution for low to medium air volume, low pressure requirements.
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Pressure
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0.4~1.2 bar
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Noise
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80dB ± 3dB
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RPM
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24,000 ~ 55,000
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TURBO BLOWER XLCB SERIES 10~400HP [0.6~1.2 BAR]
TURBO BLOWER XLCB SERIES 10~400HP [0.4 BAR]
